The automatic sanding system
The automatic sanding system is designed to deliver sand when a prescribed set of conditions are met.
These include the detection of wheel slide (by the WSP system), train speed greater than 10 km/h (6 mph) and the brake controller commanding brake step 2 or higher.
The automatic sanding system is designed to deliver sand to the third wheelset of the train, at a fixed rate of 2 kg per minute to each wheel.
Following the accident, RAIB inspected and tested the automatic sanding system on vehicle 57841.
Four defects were identified:
• The sander isolation switch, which provides electrical power to the automatic sanding system, was not allowing current to pass. The switch was found to be physically in the correct position (labelled as ‘Normal’), but when tested electrically it was found to be open circuit. If present at the time of the accident, this fault would have prevented the automatic sander from operating.
• The low-speed relay is a device which inhibits automatic sanding below a threshold speed of 10 km/h (6 mph). This is intended to prevent discharge of sand at low speed, since it could interfere with the railway signalling system. The relay was found to be defective when tested. If present at the time of the accident, this fault would also have prevented the automatic sander from operating.
• The orifice plates, which are part of the sander pneumatic system, were found to be installed incorrectly (both were upside down and one was incorrectly aligned). This fault could lead to a reduced sand delivery rate from the automatic sanders.
• Both sand delivery hoses were found to be blocked. This fault would have prevented sand from being ejected from the hoses.
No defects relating to the sanders were reported by any drivers of unit 158841 on 20 or 21 October.
However, it cannot be determined if the train encountered areas of low wheel-rail adhesion during this period which would have activated these systems and potentially alerted drivers to any defects which may have existed.
The blocked sand delivery hoses were identified shortly after the accident while the trains were still on site at Talerddig.
The two electrical defects and the incorrectly installed orifice plates were observed by RAIB during subsequent testing in January 2025 (11 weeks after the accident).
These electrical faults may have been present at the time of the accident, may have been introduced as a consequence of it, or may have arisen during post-accident recovery and storage.
After the accident, RAIB removed the blocked sand hoses for analysis.
Although the hoses were blocked at the outlet end, there was no evidence of any significant build-up of sand in the pipe behind the blockage.
There was dry sand in the sand hopper, and sand flowed freely from the sand valve under the hopper when the test button was pressed during subsequent testing.
A detailed examination of one of the blocked hoses has been undertaken.
The blockage consisted of a plug of material which was approximately 30 mm deep in the outlet end of the sand hose.
RAIB considers that the material blocking the hose probably originates from a source external to the sanding system.
Visual examination of the material with an optical microscope revealed organic matter and very small particles of sand-like material.
Preliminary DNA testing of the organic material indicates that it comprises leaves and debris originating from ash, acer and wild cherry trees.
RAIB also tested the sanding system on vehicle 52841, which formed the trailing end of train 1J25.
One of the sand delivery hoses was almost entirely blocked.
None of the electrical faults identified on vehicle 57841 were present on vehicle 52841, and the orifice plates were installed correctly.
The maintenance history for the automatic sanding system on unit number158841 includes:
• As part of preparing for each autumn, an annual test is conducted to measure the sand delivery rate of each sander. For this test, the maintenance technician places bags to catch the sand ejected from each sand delivery hose and presses a sander test button (mounted on the sand hopper) for 30 seconds. The test requires that the amount of sand discharged from each sand hose is between 0.75 kg and 1.0 kg in 30 seconds. The test was recorded as having been completed on 25 September 2024 (26 days before the accident).
• The last routine maintenance test which could have identified either of the electrical faults (with the sander isolation switch or the low-speed relay) was completed on 12 October (9 days before the accident). This was part of a ‘Wheel Slide Protection System Test’, which is included as part of a routine maintenance inspection known as a B exam, which is undertaken approximately every 7,500 miles (approximately 12,000 km). This test was recorded as successfully completed, which suggests that the electrical faults with the sander isolation switch and the low-speed relay were not present at this time.
• A basic check of the sanding system was carried out on 20 October (the day before the accident) as part of a Fuel Point Examination. This test was recorded as successfully completed, which suggests that the sand hoses were not blocked at this time. However, the testing process used could not have identified either of the electrical faults. This is because the test methodology, which used the sander test button on the hopper, derives an electrical supply from a separate circuit which is not supplied from the sander isolation switch. The sander test button circuit also bypasses the low-speed relay.
The blocked sand delivery hoses on vehicle 57841